Vision counting and bagging packaging machine

The equipment is suitable for packaging regular and irregular items, such as screws, nuts, electronic components, tablets, candies, etc. It adopts advanced machine vision system counting, which can automatically detect and correct errors, support a variety of packaging materials, and meet different needs.Advantage
1. Accurate: overlap can also be accurately counted， statistical error is less than 1‰, only positive error. Relative to the maximum error of 10 – 20 grains of weighing and packaging equipment on the market, the product can save more than 1% of material cost waste. Note: At present, in the weighing counter on the market, the error of the injection parts of the connector is about 1%-2%. This is caused by two reasons) The accuracy of weighing equipment itself is about 5‰;2) For example, if the weight difference of a single product is 1%, the cumulative weight deviation of 1000 grains per bag is 10 grains.
2. Fast: 12,000 grains/minute (φ1.2mm).For 10 mm square connector material, speed 6-7 packs per minute, 1000pcs. Machines completely execute this product from loading to counting and packaging, which can effectively save manpower and improve production efficiency; a worker can manage the operation of 2-3 sets of equipment.
3. Strong compatibility: N materials can be counted in one machine.Product Size Range: 6mm-100mm.
4. One-click emptying of remaining materials and quick replacement.
5. Interconnected with the ERP system. This product can provide matching docking with ERP. After scanning the work order, it can read the product information in enterprise ERP and drive the heat transfer printer to print the label on the product packaging bag. It can print the company information, product information, and bar code information, so as to realize the traceable management of enterprise product quality. (This function is optional and customized. If you need to choose, please contact the manufacturer.) Product packaging information can be traced
6. Exceeding standard packages can automatically enter the return system. For the inaccurate packages occasionally appearing in the counting process, a recycling pipe is designed to prevent them from entering the packaging machine to ensure the packaged products’ accuracy.
7. Intelligent detection and alarm function.
Principle
High-speed image acquisition and software recognition counting by CCD camera.
1. Scanning speed of 10000 times/s, realize continuous and uninterrupted scanning to obtain complete information of materials.
2. one camera can capture multiple rows of falling materials
vision counting machine with a high-speed industrial line-scan camera, when the material falls through the camera recognition area, the line-scan camera accurately captures the material falling posture, shape,, and other information through high-speed scanning, and uploads it to the processing center, which is powerful The algorithm analyzes and processes in real-time, accurately calculates the number of materials and realizes the real-time counting function.

When an object falls, from entering the camera recognition area, the camera scans the object at high speed until the object leaves the camera recognition area, so as to obtain the complete information about the object without interruption, and accurately count it through intelligent vision algorithm software.

3 overlaps can also be count

MACHINE WORKFLOW


Operational procedures:
1. Pour the product into the feeding device of the hoist and click the learning button on the machine computer to learn the product; (Only the first time you pack the product, you need to learn.)
2. Check and calibrate the learning parameters and keep them well.
3. Pour all the products into the feeding device of the hoist, set the packing parameters, and click the start counting button on the computer for normal production.
4. Click the stop counting button to finish the packaging.
5. If you need to change another product at this time, click on all the cleaning buttons on the computer, and do a one-click wiring action. After confirming that there is no residual product, Click to finish cleaning. At this time, you can pour into the new product for counting and packaging.
PRODUCT SERIES
VB/VC series: Single channel, suitable for many types of materials, but few materials in a single batch. Facilitate frequent switching of materials.
VF series: 3-channel composite type, suitable for a single batch of materials, high packaging efficiency